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Wooden Patchbox Lid Installation: 

I scratched a line on the inside of the buttplate to locate the dovetails of the patchbox onto the plate. Then I removed the plate and cut out this area. 2010-04-22 001.JPG (240199 bytes)

2010-04-22 003.JPG (240225 bytes)After making a series of cuts, I then placed the plate back onto the rifle and filed this area flush with the stock. 

 

 

 

 

 

 

2010-04-22 004.JPG (256109 bytes)

2010-04-22 006.JPG (245723 bytes)Then I slid the lid into the stock and made adjustments with my file til it fit nicely. 

 

 

 

 

 

To determine where the leading edge of the patchbox lid would be, I used the Golden Means gauge. I measured from the lock finial to the end of the buttplate. This was the "5" measurement.2010-04-22 010.JPG (214085 bytes) Then I flipped the2010-04-22 012.JPG (256302 bytes) gauge and this gave me the "3" measurement for where the front edge of the lid should be.

 

 

 

 

 

 

I then marked this on the lid and measured the width of the flats along each side of the patchbox lid. 

2010-04-22 008.JPG (243692 bytes)Then I removed the excess wood from the lid. 2010-04-22 017.JPG (156222 bytes)

 

 

 

 

 

 

The end of the patchbox was filed flush with the end of the buttplate. 2010-04-22 018.JPG (214950 bytes)Then I slid the lid out ~1/16" ,the width of my brass plate for the end of the lid and filed this flat again. Now I have the thickness of my end plate exposed. 2010-04-22 021.JPG (276777 bytes)Except in this case, I did it so I would end up with 1/64" overhang by the lid plate so when I filed it later, it would blend in with the butt plate better. 

 

 

 

 

 

 

I marked the thickness of the lid from 3/8" down to 1/8". 2010-04-22 011.JPG (250237 bytes) I filed the excess wood off to create the taper of the lid. Once this was done, then I divided the width into thirds. 2010-04-22 022.JPG (229890 bytes)

 

 

 

 

 

 

I rounded the lid to these lines and then divided it into fifths and did it again. This gave it a nice rounded surface. 2010-04-22 023.JPG (231881 bytes)  Note, I drew a line 1/16" up along the edge so I had a nice square edge which I can smooth out later. 2010-04-22 025.JPG (223390 bytes)

 

 

 

 

 

 

 

Found a piece of scrap brass and traced a rough outline on the brass and cut it down.2010-04-22 027.JPG (222599 bytes) I located where I wanted the two screw locations. 2010-04-24 001.JPG (191829 bytes)Then I epoxied the plate to the end of the lid. Drilled a 1/16" pilot holes into the brass and lid. Then I drilled clearance holes for the #4 - 1/2" screws. I heated the brass plate and removed the brass from the wood. Cleaned off the epoxy and then countersunk the screw heads. Then I mounted the plate to the lid. 

After that, I filed the brass to conform to the shape of the lid and then fit the lid and brass plate to the stock. 

 

 

 

2010-04-24 006.JPG (197091 bytes)

2010-04-24 003.JPG (213424 bytes) 

 

 

 

 

 

 

 

Now I can file the top of the brass to conform to the shape of the lid. 

2010-04-24 007.JPG (247389 bytes) Once this was done, then I filed the brass of the lid plate and the butt plate together to make a better transition between the two pieces. 2010-04-24 012.JPG (175312 bytes)

 

 

 

 

 

 

Now I'm ready for the lid latch. For this I inlet the latch into the lid till the latch end was flush with the surface of the lid. Note; The whole latch, except for the 1/2" of the latch was inletted. I used a #56 drill bit to drill 1/2" into the recess so I could drive the latch into the lid. This meant I had to remove brass under the latch for it to rise when lifted.  2010-04-24A 002.JPG (184088 bytes) 2010-04-24A 003.JPG (220465 bytes)

 

 

 

 

 

 

 

A recess was also inletted into the stock for the lid latch, too.  Then with a lot of trials and filing of the latch, it eventually latched and caught on the inside edge of the buttplate and held firmly. 2010-04-24 013.JPG (252176 bytes)

2010-04-24A 004.JPG (225137 bytes)

 

 

 

 

 

 

Next I will gouge a thumb notch on the lid so it can be grasped to remove the lid. 

Here is the rifle at this stage. 2010-04-24A 009.JPG (240510 bytes)2010-04-24A 007.JPG (276713 bytes)

 

 

 

 

 

 

 

 

 

 

 

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